Extruon

Security & trust

Software that moves a presshas to earn it twice.

Once on information security, and once on process safety. Extruon is built for both: per-tenant isolation and strict die-IP protection on one side, bounded envelopes, interlocks and immutable audit on the other.

Assurance-grade by default

Trust is the gateto autonomy.

Extruon never asks for control it has not earned. Shadow mode proves accuracy against your operators and gauges; advisory mode proves ROI; bounded autonomy only follows once the gates are met.

Isolation

Per-tenant everything

Data, models, retrieval indexes and memory are scoped per tenant and per entity. On-prem deployment is available for sensitive producers.

Die IP

Your die geometry stays yours

Die designs, customer drawings and recipes never leave your boundary. Fleet learning shares defect signatures and process priors, never geometry.

Audit

Immutable action log

Every perception, recommendation, approval and setpoint write is recorded with its evidence, ready for quality and customer audits.

Controls

SSO, RBAC, encryption

SSO and role-based access, encryption in transit and at rest, SOC 2 programme in progress, and fail-safe interlocks on every write path.

Information security

Controls yourIT team expects.

SSO and RBAC

SAML/OIDC single sign-on with role-based access control, down to who may approve a setpoint write on which press.

Encryption everywhere

Encryption in transit and at rest across edge, control plane and storage, with per-tenant key scoping.

Tenant isolation

Data, models, retrieval indexes and memory scoped per tenant and per entity, with permission-aware retrieval filtering.

On-prem option

Full on-premise deployment for producers who cannot send process data off site, with the same feature set.

SOC 2 programme

SOC 2 Type I in progress and Type II targeted as the security baseline matures alongside enterprise deployments. [ASPIRATIONAL]

Observability

OpenTelemetry tracing across agent steps, model calls and write paths, with per-tenant log separation.

Die IP

Your die geometrynever leaves.

Die designs, customer drawings and press recipes are the most sensitive assets an extruder owns. They are also the assets a naive fleet-learning system would leak first.

  • Die geometry, drawings, recipes and plant performance stay inside your tenant boundary.
  • Fleet learning shares defect signatures and process priors, never geometry or customer identity. [ASPIRATIONAL]
  • Retrieval is multi-tenant isolated and permission-aware, and enforces citations so every answer is traceable.
  • Contractual IP protection sits alongside the technical controls, not instead of them.

Leaves your boundary

Anonymised defect signatures · aggregate process priors · model gradients under opt-in cohorts

Never leaves your boundary

Die geometry and CAD · customer drawings · press recipes · order book · plant performance · quality records · operator identity

Fully optional

Fleet-learning participation is opt-in per cohort and revocable at any time.

Process safety

Between softwareand 2,750 tonnes.

Four independent mechanisms, any one of which can stop a move. None of them depend on the cloud.

Action envelopes

Min, max and max-step per writable setpoint, defined by your engineers and enforced at the edge before anything reaches the PLC.

Human checkpoints

Human-in-the-loop approval required for high-impact, high-force-press and temper decisions, configurable per press.

Rollback on alarm

Any alarm reverts the last move and returns control to the existing fail-safe stop for press, quench, saw and robots.

Twin validation gate

Model and policy promotions must pass twin validation and golden-dataset evaluation in CI before reaching a live press.

Idempotent steps

Agent steps are idempotent, so a retry after a network blip never applies a setpoint move twice.

Graceful degradation

If perception degrades — a camera fails, a gauge drops out — the affected agent falls back to advisory rather than acting on partial truth.

The write path

Every move,logged with its evidence.

Nothing reaches the press without passing the envelope, the approval policy and the guardrail — and nothing passes without leaving an immutable record of what it saw and why it acted.

Extruon closing the loop on an extrusion press A heated billet is pushed by the ram through the container and die; the finished profile emerges on the runout while Extruon senses dimensions, surface quality and exit temperature and adjusts ram speed and billet taper in real time. RAMBILLET · CONTAINERDIEPROFILE · RUNOUT EXIT TEMP508 °C WALL±0.06 mm RAM SPEED6.4 mm/s RECOVERY87.9 %

The audit trail is designed for quality and customer audits, not just internal debugging.

Audit trail

What gets recordedfor every action.

Fields captured in the Extruon assurance-grade audit log.
FieldExampleWhy it matters
Perception snapshotFrames, thermal field, gauge trace at decision timeReconstruct what the system actually saw
Model & versiondefect-vit v14 · flow-pinn v7Attribute an outcome to a specific model build
Proposal & rationaleram_speed +0.3 mm/s · die-line risk 0.31→0.18Explain the trade the orchestrator made
Envelope checkwithin min 4.0 / max 8.5 / step 0.4Prove the move was inside the approved bounds
Approverprocess-engineer · auto (bounded)Establish accountability for the decision
Outcomewall dev ±0.05 mm · recovery 88.1% · no defectClose the loop between decision and result

Evaluation

How a model changereaches a press.

Step 1

Golden datasets

Every model and prompt change is scored against golden datasets of labelled pushes, defects and temper outcomes.

Step 2

LLM-as-judge

Reasoning and knowledge outputs are graded for grounding, citation validity and schema compliance.

Step 3

Twin validation

Control policy changes are swept in the press-and-die twin across billet temperature, speed, die temperature and quench.

Step 4

Staged rollout

Promotion to shadow, then assist, then bounded autonomy — per press, with instant rollback and full logging.

Security FAQ

What security reviewersask us.

Plant-edge first. Perception, inference, envelopes and interlocks run on site. Cloud is used for training, fleet analytics and model distribution, and can be removed entirely with an on-prem deployment.

Yes, in on-prem mode. Model updates then arrive through your own controlled channel rather than an OTA link.

Fleet learning is opt-in per cohort and shares anonymised defect signatures and aggregate process priors only. Die geometry, drawings, recipes, customers and plant performance never leave your boundary.

Only a role you designate, per press and per setpoint, with envelopes your engineers define. Enabling write-back is an explicit, logged, reversible action.

The affected agent degrades to advisory. Extruon does not act on partial perception, and the degradation is visible in the console and the audit trail.

SOC 2 Type I is in progress with Type II targeted as enterprise deployments mature. [ASPIRATIONAL] Current controls, policies and the security pack are available under NDA on request.

Measured on the press

Trust, then autonomy.

Every Extruon engagement starts with a baseline and ends with an audited delta. These are the target bands we underwrite in a paid pilot.

+4.2 pts

Press recovery uplift, saleable vs charged metal

−38%

Surface-defect and dimensional rejects

−61%

Die-trial pushes before a die is signed off

−12%

kWh per tonne across heating, quench and aging

Target outcome bands modelled from design-partner baselines. [ASPIRATIONAL — to be replaced with audited pilot results.]

Security

Review it beforeyou deploy it.

Request the security pack, the architecture diagram and the audit-log schema. We would rather answer hard questions early than late.

Land on one press. Expand press by press, module by module, site by site.